Classification：Shot Peening Equipment
Device name：Planetary trolley shot blasting machine SDT5-80L2-4
Browse times：132
Release date：2020-03-24
Product description
The equipment uses a trolley to enter and exit, a four-station planetary turntable, and can install 4 planetary small parts or 1 large part at a time. Equipped with a continuous shot peening pressure generation system to ensure the continuous and stable shot peening. The spray gun motion system can adopt mechanical servo module system or Estun robot.
Comparison of shot blasting process
A. Installation instructions:
During installation, compare the general drawing of the equipment, place the main unit on the prepared foundation, fasten it with bolts, and install the upper part of the hoist to the main unit with bolts.
Install electrical conduit and complete wiring according to electrical drawings such as electrical schematics and interconnection diagrams
Place the spirit level on the bottom surface of the hopper, combine the base of the feeder, add the gasket and level it, and then tighten the bolt connecting the anchor bolt to the cleaning room
B. Commissioning instructions:
Adjust the position of the orientation sleeve opening
Adjust the shot supply valve and the amount of shot blasting according to the current display
Adjust the position of the counterweight to make the shot form a uniform waterfall
Adjust the upper pulley of the hoist to prevent misalignment of the belt
Adjust the sorter pipeline valve to achieve the separation effect
C. Equipment training content description:
Institutional performance and routine maintenance of equipment
Inspection method of wearing parts: replacement standard, cycle and method
Equipment operating procedures, technical requirements and methods for safe operation debugging
Planetary trolley shot blasting machine SDT5-80L2-4 | ||
| Serial number | Model parameter configuration | Economy 丨 Standard |
| 1 | Equipment application | Large gears, gas turbine blades, connecting rods and other complex parts |
| 2 | Equipment size（mm） | 4200*600*5400 |
| 3 | Maximum part diameter（mm） | 1200 |
| 4 | Maximum part weight（kg） | 1200 |
| 5 | Maximum part height（mm） | 1500 |
| 6 | Maximum shot peening height（mm） | 1000 |
| 7 | Number of spray guns(kg/min） | 4支/0-15 |
| 8 | Shot peening pressure (bar) | 0-6丨 0-6 |
| 9 | Steel shot size range (mm) | 0.2-1.6 |
| 10 | Production capacity (450 cylindrical gears as an example) | 20件/h |
| 11 | Dust emissions（mg/m³） | 3 |
| 12 | Noise (when shot peening pressure is less than 3.5 bar) | ≤75 |
| 13 | Noise (for shot blasting pressure<3.5 bar | 10.8 |
| 14 | Compressed air loss (when shot pressure is 5 bar) | 16Nm³/min |
| Serial number | Model parameter configuration | Economy 丨 Standard |
| 1 | Compact integrated design (inner protection 10mm wear-resistant noise-proof rubber) | ●丨● |
| 2 | 1 trolley + 4 small turntables | |
| 3 | Spiral pusher fault alarm system | ●丨● |
| 4 | Elevator shot recycling fault alarm system | ●丨● |
| 5 | Steel shot full filtration system | ● |
| 6 | Steel shot bypass filtration system | ● |
| 7 | Y / Z axis manipulator | ●丨● |
| 8 | Storage bin alarm system | ○丨● |
| 9 | Electromagnetic flow control system | ●丨● |
| 10 | 80L2-4S flow control system | ●丨● |
| 11 | Alarm function of shot pressure abnormality | ●丨● |
| 12 | Pressure tank alarm | ●丨● |
| 13 | DC-4 integrated dust collector | ●丨● |
| 14 | Dust collector secondary filter + silencer | ●丨● |
| 15 | Automatic feeding system | ○丨○ |
| 16 | Electric cabinet air conditioner | ○丨○ |
| 17 | Tooling | ○丨○ |
| 18 | AlmenIntensity tester | ○丨○ |
| 19 | Steel Shot Testing Toolbox | ○丨○ |
| 20 | Steel shot | ○丨○ |
| 21 | Roughness Tester | ○丨○ |
| 22 | Ground steel shot recycler | ○丨○ |
| 23 | Wearing parts | ○丨○ |
| 24 | Air compressor + air storage tank + cold dryer | ○丨○ |
