Classification：Shot Peening Equipment
Device name：Single Turntable Trolley Shot Blasting Machine SRT1-80L1-1
Browse times：132
Release date：2020-03-24
Product description
The equipment is equipped with a trolley-type turntable with a diameter of 800mm, which is integrated with the left door, and the trolley can enter and exit automatically. A set of robot arms is installed on the top of the shot blasting chamber, which can process parts with a diameter of 1000mm and a height of 400mm. The front of the equipment is designed with a manual operation door, and maintenance and repair can also be performed in the shot blasting room. The equipment adopts a wind recovery system, which can recover the pellets to a cyclone separator, and sort the pellets into a V80 shot blasting system. 2 filter dust collectors are integrated on the back of the device, which adopts a wind cycle device. The device has an integrated design and high environmental protection level.
Comparison of shot blasting process
Comparison of shot blasting process
A. Installation instructions:
During installation, compare the general drawing of the equipment, place the main unit on the prepared foundation, fasten it with bolts,and install the upper part of the hoist to the main unit with bolts.
Install electrical conduit and complete wiring according to electrical drawings such as electrical schematics and interconnection diagrams
Place the spirit level on the bottom surface of the hopper, combine the base of the feeder, add the gasket and level it, and then tighten the bolt connecting the anchor bolt to the cleaning room
B. Commissioning instructions:
Adjust the position of the orientation sleeve opening
Adjust the shot supply valve and the amount of shot blasting according to the current display
Adjust the position of the counterweight to make the shot form a uniform waterfall
Adjust the upper pulley of the hoist to prevent misalignment of the belt
Adjust the sorter pipeline valve to achieve the separation effect
C. Equipment training content description:
Institutional performance and routine maintenance of equipment
Inspection method of wearing parts: replacement standard, cycle and method
Equipment operating procedures, technical requirements and methods for safe operation debugging
Single Turntable Trolley Shot Blasting Machine SRT1-80L1-1 | ||
| Serial number | Model parameter configuration | Economy 丨 Standard |
| 1 | Equipment application | Large gears and other large components |
| 2 | Equipment size（mm） | 4200*2200*3500 |
| 3 | Maximum part diameter（mm） | 1000 |
| 4 | Maximum part weight（kg） | 1000 |
| 5 | Maximum part height（mm） | 400 |
| 6 | Maximum shot peening height（mm） | 400 |
| 7 | Number of spray guns（kg/min | 1支/0-15 |
| 8 | Shot Peening Pressure（bar） | 0-6 |
| 9 | Steel shot size range（mm） | 0.2-1.6 |
| 10 | Production capacity (900 diameter thermal power gear as an example) | 12 pieces / h |
| 11 | Dust emissions（mg/m³） | 3 |
| 12 | Noise (when shot peening pressure is less than 3.5 bar) | ≤75 |
| 13 | Total power（kw） | 6.95 |
| 14 | Compressed air loss (at 5 bar shot pressure） | 5Nm³/min |
| Serial number | Model parameter configuration | Economy 丨 Standard |
| 1 | Compact integrated design (3mm abrasion-proof and noise-resistant rubber inside) | ●丨● |
| 2 | Single turntable | ●丨● |
| 3 | Pellet wind recovery system | ●丨● |
| 4 | Wind pressure fault alarm system | ●丨● |
| 5 | Steel shot full filtration system | ●丨● |
| 6 | Z-axis servo manipulator | ●丨● |
| 7 | Storage bin alarm system | ○丨○ |
| 8 | Electromagnetic flow control system | ○丨● |
| 9 | Abnormal shot pressure | ●丨● |
| 10 | Shot peening flow alarm | ●丨● |
| 11 | Single tank shot peening system | ●丨● |
| 12 | Pressure tank alarm | ○丨● |
| 13 | DC-2 Integrated Dust Collector | ●丨● |
| 14 | Dust collector secondary filter + silencer | ●丨● |
| 15 | Automatic feeding system | ○丨○ |
| 16 | Electric cabinet air conditioner | ○丨○ |
| 17 | Tooling | ○丨○ |
| 18 | Almen intensity tester | ○丨○ |
| 19 | Steel Shot Testing Toolbox | ○丨○ |
| 20 | Steel shot | ○丨○ |
| 21 | Roughness Tester | ○丨○ |
| 22 | Ground steel shot recycler | ○丨○ |
| 23 | Wearing parts | ○丨○ |
| 24 | Air compressor + air storage tank + cold dryer | ○丨○ |
